High-Shear Emulsification Reactor | Demei Chemical Equipment Co., Ltd.

High-Shear Emulsification Reactor

Homogenizing Emulsification Reactor

No.: Demei-M-R-009

The High-Shear Emulsification Reactor is suitable for use in medical laboratories, biological research, public health and epidemic prevention, sanitary products, and the chemical industry. It is employed in sectors such as paints, coatings, and pharmaceuticals for experiments involving particle size reduction and emulsification stability—or for actual production—of products such as emulsions, syrups, and oral liquids. By integrating emulsification, mixing, and dispersion processes, the High-Shear Emulsification Reactor produces homogeneous materials, achieving superior quality within a short timeframe through powerful, high-speed shearing action. Featuring combined functions for fine grinding, dispersion, and agitation, it represents an ideal choice for laboratories within the chemical industry.

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Specific Details Applications Packaging

Type	Capacity	Dimensions (mm)	Net weight (kg)	Number of layers	Thickness (mm)
High shear emulsifying kettle	1000L	ɸ1100×2540mm	885	Single layer	5mm
High shear emulsifying kettle	1000L	ɸ1200×2580mm	1196	Double layer	Inner layer 5mm Outer layer 4mm
High shear emulsifying kettle	2000L	ɸ1400×3527mm	1900	Single layer	5mm
High shear emulsifying kettle	2000L	ɸ1500×3529mm	2359	Double layer	Inner layer 5mm Outer layer 4mm
High shear emulsifying kettle	3000L	ɸ1500×3725mm	2080	Single layer	6mm
High shear emulsifying kettle	3000L	ɸ1600×3859mm	2645	Double layer	Inner layer 6mm Outer layer 5mm
High shear emulsifying kettle	5000L	ɸ1800×4230mm	3320	Single	8mm
High shear emulsifying kettle	5000L	ɸ1900×4250mm	4500	Double	Inner layer 8mm Outer layer 6mm

Food Industry

Mayonnaise, ketchup, sauces, salad dressings
Dairy products (yogurt, cream, cream cheese, milk standardization)
Fruit juice concentrates, beverage concentrates, nutritional emulsions
Baby food, ice cream toppings, soups
Chocolate, condiments, flavor dispersions

Cosmetics & Personal Care

Lotions, creams, ointments, gels
Shampoos, conditioners, sunscreens
Toothpaste, perfumes, emulsified serums

Pharmaceutical & Biotechnology

Syrups, ointments, emulsions, suspensions
Vaccines, vaccine adjuvants, lipid formulations
Drug suspensions, injectable emulsions, nanomedicine
Cell disruption, fermentation media preparation

Chemical Industry

Adhesives, coatings, paints, inks
Resins, dyes, lubricants
Polymer emulsions, latex production
Fuel emulsions

Agrochemicals

Pesticides, herbicides, fertilizers

Advanced Materials & New Energy

Battery slurries (e.g., lithium battery paste)
Nanoparticle suspensions
Functional materials, high-performance coatings

Daily Chemicals

Detergents, shampoos, soaps

General Processing

Rapid blending and mixing
Deagglomeration of powders and particles
Continuous inline processing
Pre-packaging product refinement

Packaging

Packaging Method	Description
Wooden Crate / Box	Standard export packaging; provides structural protection against impact and moisture. Must comply with ISPM-15 standards for wood treatment (heat-treated or fumigated).
Protective Film Wrapping	Plastic stretch film, bubble wrap, or VCI bag applied to stainless steel surfaces to prevent scratches and corrosion.
Foam Padding / Bracing	Internal cushioning (foam, PE sheets, rubber pads) to secure moving parts (motors, shafts, control panels, rotor-stator assemblies).
Pallet Base / Steel Skid	For forklift handling and container loading; heavy-duty reactors may be mounted on steel skids.
Desiccants & Anti-rust Oil	Desiccant bags placed inside the tank; anti-rust oil applied to all internal metal surfaces.
Separate Packaging for Components	Electrical components, control panels, and small accessories (tools, spare seals, manuals) packed separately in reinforced cartons or marked wooden boxes.

Transportation / Shipping

Aspect	Details
Primary Shipping Method	Sea freight (FCL/LCL) due to large size and weight. Air freight only for small/urgent units (<500L).
Container Types	20ft or 40ft standard containers; open-top or flat rack containers for oversized units.
Loading & Securing	Loaded by forklift or crane; secured with lashing straps, polyester straps, wooden blocks, and blocking bars.
Orientation	Vertical tanks shipped/stored vertically unless designed for horizontal transport.
Special Handling	Heavy-lift equipment required at both origin and destination ports. Shock/tilt indicators may be attached.
Pre-shipment Condition	Tank must be empty, cleaned, and dried. Sensitive parts (seals, bearings, sensors) immobilized or separately packed.
Delivery Time	Typically 30–45 days after order confirmation.
HS Code	8479820090 (Machinery for mixing, kneading, crushing, grinding, etc.)
Documentation	Packing list, commercial invoice, bill of lading (sea) / airway bill (air), material certificate, CE/FDA certificates (if applicable), installation manuals.
Insurance	Recommended due to high equipment value.
Installation	Installation and commissioning services arranged separately by manufacturer or local agents.